In production activities, product disassembly operations are ubiquitous. Disassembly is more important when recycling scrapped cars. Scrap automobile parts can be reused after technical treatment, but this must be based on the premise that these parts can be dismantled intact. Therefore, disassembly is a prerequisite for more effective recycling of automobile renewable resources. The scrapped cars to be disassembled are transported to the car disassembly line and fixed on the disassembly workbench. Then, perform disassembly operation by station.
The dismantling line is designed as follows:
1.One dismantling line operation,
2.Single shift work,
3.dismantling of 96 vehicles in a single shift
4.Working for 300 days per year,annual dismantling of 28,800 vehicles
3.Workers required for the Dismantling Line per Shift
1.Preprocessing 2-4 workers
2.Dismantling line: There are 16 workers, and the staffing can be adjusted reasonably according to the actual dismantling situation.
Totally 18-20 workers required for this Dismantling Line
4.Features of this dismantling line
1: The whole vehicle is dismantled in sections, and the dismantling content of each station is relatively fixed, which can reduce the operator's skill requirements, and the operator is easy to get qualification on the job;
2: The dismantling content of each station is relatively fixed, and the same parts can be centralized into the box, which is convenient for unified collection and storage;
3: Adopt flow-type worktable to realize the transfer of vehicles to be dismantled between various processes, saving time and reducing labor costs of other transportation and handling;
4: The dismantling production arrangement can be optimized, and the use of assembly line dismantling can clearly and accurately reflect the situation of unreasonable production and inadequate work at the station, and promote the dismantling of each station to promote mutual interaction and promotion;
5: Rotary training can be performed for the operators at each station. This can improve the dismantling skills of the operators in the actual dismantling production arrangement, and can also balance the differences caused by the difficulty of dismantling the stations and the labor intensity.
1.Strict contract auditing involved all departments to assure the feasibility of each order.
2. Process design and validation before bulk production.
3. Strictly control on all raw and auxiliary materials, All raw materials reach the world advanced level.
4. On-site inspection to all processes, inspection record keep traceable for 3 years.
5. All inspectors are skilled with long working experience
Professional welders guarantee welding quality.
6. 100% inspection of finished sprouts before shipment.
7. Regular training for inspection staff